More precise production, more productive operations.
Plan material requirements, run work orders, control every process on the shop floor, and monitor costs through to production output in one integrated system.
The ERP Manufacturing module by ERPAISYS connects production planning, bill of materials, work orders, and quality control in one workflow so your production team can work with more precision and measurability.
Make sure every process turns plans into consistent results.
The Manufacturing module brings together demand, material, machine, labor, and quality data so your production team can work more efficiently and stay in control.
Solid production planning
Build production plans, master production schedules, sales forecasts, and material requirements planning from actual operational data.
Measurable work order execution
Manage work orders, job cards, stock entries, and item lead times to ensure every production stage runs according to plan.
Controlled costs & quality
Connect BOM, workstations, operations, routing, quality inspection, and downtime so quality and efficiency are always maintained.
One control center for your entire manufacturing process.
From raw material planning to finished goods, Manufacturing features give you the visibility needed to make the right production decisions.
Production Planning
Manage work orders, production plans, stock entries, job cards, item lead times, MPS, downtime entries, and sales forecasts.
BOM & Routing
Create bills of materials and set up workstation types, workstations, operations, and routing for consistent process standards.
Material Requirements
Plan material procurement with Material Requirements Planning based on demand and the production schedule.
Subcontracted Production
Manage subcontracting BOMs, orders, and receipts, and track materials sent out and items still to be received.
Quality & Efficiency
Monitor quality inspections, downtime, operations, and process time to keep output meeting standards.
Production Analytics
Use production planning reports, work order summaries, BOM analytics, BOM updates, and comparison tools for continuous improvement.
From demand to finished goods, every step is measurable.
An integrated workflow keeps your production team always knowing what to build, what materials are needed, and how the output compares to plan.
Plan production
Use forecasts, sales orders, and MPS to build the production plan.
Prepare materials
Calculate requirements from the BOM, then allocate materials to the production process.
Issue work orders
Schedule work based on workstations, routing, and capacity.
Run operations
Record actual job cards, stock entries, quality, and downtime.
Evaluate output
Review results, costs, material consumption, and production performance.
Every product has a clear work path, from one workstation to the next.
Routing defines the sequence of operations every work order must go through, complete with the workstation and time estimate for each stage, making production scheduling more accurate and easier to monitor.
Group machines and work locations through workstation types and workstations according to production capacity.
Build standard operations and routing that can be reused across BOMs and work orders.
Use time estimates at each routing stage to support more accurate production scheduling.
Routing: Product A
4 operation stages · Total estimated 130 minutesCutting
Workstation: Cutting Line 1
Welding
Workstation: Welding Bay 2
Assembly
Workstation: Assembly Line 1
Quality Check
Workstation: QC Station
Example Flow: From Sales Order to Finished Goods
Example Flow: From Sales Order to Finished Goods
The journey of one production order, from the sales request to finished goods ready to ship, recorded end-to-end.
Sales Order & Forecast
Demand from sales orders and sales forecasts is used to build the master production schedule.
SALESMRP & Material Requirements
Material Requirements Planning calculates raw material needs based on the BOM and available stock.
PLANNINGWork Order & Routing
Work orders are issued and scheduled to workstations according to routing and production capacity.
PRODUCTIONJob Card & Stock Entry
Job cards record operation progress, while stock entries record actual raw material consumption.
SHOP FLOORQuality Inspection & Closing
Quality inspection ensures finished goods meet standards before the work order is closed and production costs are calculated.
QUALITYEvery stage is recorded automatically in the system, so production, warehouse, and finance teams always see the same order status in real time.
Aligned production planning, from sales forecasts to on-time delivery.
Production planning connects sales forecasts, material requirements, production schedules, and delivery plans in one connected flow, so finished goods are ready on time to meet sales commitments.
Production Planning & Scheduling
From demand forecasts to finished goods ready to ship, every planning stage is connected and can be monitored.
Forecast & Sales Targets
Build sales forecasts and targets based on sales orders, historical trends, and the current period's business plan.
SALESCalculate Material Requirements
Material Requirements Planning (MRP) calculates raw material needs based on the BOM, forecast, and available stock.
MRPPlan the Production Process
Build the master production schedule and production plan to determine timing, capacity, and work order sequencing.
SCHEDULINGPlan Delivery
Align production plans with delivery schedules so finished goods are ready on time to meet delivery commitments to customers.
DELIVERYWhen building the forecast, the system also factors in buffer stock / safety stock where needed, to anticipate demand spikes or supply delays, keeping stock availability steady without creating excess inventory.
Reports for continuous production improvement.
Use actual shop floor data to see capacity, reduce waste, and improve processes over time.
Production Planning & MRP
Ensure production plans align with demand and materials are available at the right time.
Work Order & Job Card Summary
Monitor work order status, operation performance, and processing time to improve productivity.
Quality & Downtime Analysis
Identify process bottlenecks and quality trends so corrective action can be taken faster.
BOM Analytics & Consumed Materials
Compare requirements against actual consumption to control material costs and protect production margins.
Build a more planned and efficient manufacturing process.
See how ERPAISYS Manufacturing helps your team improve visibility, quality, and production productivity.
